Should you use die casting or investment casting?

Die casting is great for casting non-ferrous metals. If you can afford the initial tooling cost, it will prove to be very cost-effective in the long run. So, if you need a large-scale die casting solution, then die casting should be enough. Investment casting should be preferred when you need to cast ferrous metals.

What are the different types of die casting defects?

There are various types of die casting defects that can occur during production. You have to approach each problem differently based on your situation. Porosity is the most common form of defect in diecast parts. It is very difficult to eliminate a porosity defect from a casting completely.

What are the disadvantages of die casting?

Superior Finishing: You can design Die casting parts to have a smooth or textured finishing according to your requirements. Support Non-Ferrous Metals Only: It is a major drawback of die casting. Casting ferrous metal is not impossible, but manufacturers normally don’t prefer it due to the complexity.

Are die casting parts bad?

Prone to Defects: Die casting parts are prone to defects such as porosity, misruns, cold shuts, etc., unless carefully designed. Not Suitable for Small Scale Projects: Most big suppliers aren’t interested in providing die casting solutions for small-scale projects. Often, it ends up being costlier than other methods.

What are the advantages of die casting?

With time, the cost per part becomes surprisingly low. Good Mechanical Properties: While not as strong as forged parts, die casting yields excellent mechanical strength. It can yield parts with enhanced durability, hardness, and conductivity as well. Complex Details: You can manufacture complex parts in a very short period with die casting.

How long does a die casting process take?

Short Lead Time: A typical casting cycle of a die casting process is very short. In fact, depending on size and material properties, it can be as low as a few seconds only. Economical: Die casting is very economical for large batches of production. With time, the cost per part becomes surprisingly low.